German Bionic unveils new AI-powered exoskeleton ‘Exia’ for industrial applications

A construction exoskeleton can help in occupational safety when it comes to assembly and installation tasks, says the company (Photo: German Bionic)

The company describes Exia as its most advanced device to date, combining mechanical support with adaptive, AI-driven assistance.

According to German Bionic, Exia is the first exoskeleton to be powered end-to-end by what it terms “Augmented AI”. Drawing on data collected from recorded movements in real-world environments, the system is designed to adjust dynamically to individual users and specific tasks, offering real-time support for lifting, carrying, walking, and other repetitive actions.

The device provides up to 38 kilograms of lift assistance and features updated hardware and optimised control software. Its AI architecture allows it to learn from user behaviour and contextual factors in the workplace to refine support over time. It also includes motion analysis tools, a digital twin feature for risk detection, and support for over-the-air software updates.

“Exia represents a breakthrough in human augmentation,” said Armin G. Schmidt, CEO and co-founder of German Bionic.

“It’s built not only on years of engineering excellence and the lived experiences of countless workers who already rely on our technology, but also on a foundation of billions of real-world data points. Exia doesn’t merely respond or even just think – it actually learns. With every movement, it grows alongside its user, continuously adapting and evolving to meet the demands of the person and the job at hand.”

Exia integrates with the German Bionic Connect app, which allows users to review performance metrics such as weight lifted and time in use, while also enabling personalised settings and coaching tools. The exoskeleton also connects to the company’s IO platform, which delivers ergonomic analytics, activity monitoring, and fleet management via a user dashboard.

The digital tools are designed to provide both end-users and employers with visibility into how the device is being used and its impact on workplace safety and efficiency. The Connect app includes a bi-directional communication feature, enabling users to submit feedback, which the company says contributes to continuous product refinement.

Exia will be available for pilot and fleet orders in North America from 27 May, through German Bionic and its authorised partners.